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The rise of autonomous operator maintenance and work redesign

The rise of autonomous operator maintenance and work redesign

By Rex Gallaher • on June 16, 2009

My blog entry on the “White Glove Story” got close to the idea of operator maintenance. My study on the coal gasification generating plant was about the ultimate vision of the one employee who has the skills and ability to do whatever is necessary to keep the process operating effectively. What

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Lean lessons for the recession

Lean lessons for the recession

By David Townsend • on December 22, 2008

Transforming a manufacturing business into a lean enterprise during boom times is a fun and exciting experience. Lean generates growth, new customers, market penetration … all good things. In today’s world, one might ask, “How do I use lean now?” The answer is much the same as in

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The objective is to eliminate surprises

The objective is to eliminate surprises

By David Thompson • on December 11, 2008

Surprises have their place, but they are not welcome in a manufacturing operation. “One of the goals for manufacturing in our organization has to be to eliminate surprises,” a CFO of a U.S. manufacturing company told me recently. “We don’t seem to be able to prevent ugly surprises

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