Bring plant-floor zombies back to life; let them use their brains!
This blog will be somewhat short. I apologize, but I wanted to get a thought in this month. I hope that the content, as basic as it may be, sparks your interest enough to conduct some research on the subject. I hope that it eventually motivates organizational leaders to push for employee empowerment, succession planning and employee involvement. I have
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Where do you want your CI initiative to go in 2010?
In the ever-changing world of continuous improvement (CI), we must always remember to walk our own walk. If we, as CI leaders, are teaching and coaching people in the PDCA (Plan, Do, Check, Act) process, we too must ensure that we are leading by example. We must not vary our process from this cycle of
Bringing the message of lean to Africa
I just returned from a trip to the country of Zambia in Africa. I was there visiting and helping some close family friends that are missionaries. John and Kendra are not typical missionaries. While they do have a very nice training center which is used for a Christian pastor school, family activities
Lean evolves: How to make the most of process improvement
Lean efforts used to be 100 percent directed at the shop floor. What we have seen recently is that lean is moving into non-traditional areas of business. A lot of our recent work has been in: maintenance, procurement, distribution, engineering, the office and even the company kitchen! A friend of mine
How to accomplish a lean turnaround at warp speed
How can I accelerate a turnaround, or for that matter any implementation? I can’t wait; I have to do it NOW! The first item on your list is to stop running on overload. Remember, it’s not a matter of time but a matter of priorities. Define your goals and needs correctly, create realistic
The 10 components of an effective lean operation
In my opinion and experience, there are 10 components or definitions for an “effective” lean operation. These include: Safety is not a slogan. It is acted upon and driven similar to quality and other key metrics. Productivity is improving 10 percent or more per year, quality metrics are
Change is painful, difficult, a bother and (oh, by the way) a necessity
This blog article will cover the element of Change from the VOICE (Vision, Organization, Involvement, Change and Example) model. Great organizations are always changing. I don’t mean change for the sake of change; I mean planned, structured, progressive change that enables organizations to grow,
Guidance and game plans for your maintenance shop’s special tools
We all accumulate special fixtures, lifting frames, carts, transport pallets and piping inserts that are infrequently used but save time and enhance safety when their time comes. What you do with these special tools in between determines whether you get that savings and safety boost again or if you have
Has there ever been a better time for Lean Six Sigma?
General Motors just stopped the Toyota NUMMI joint venture after 25 years. From all that I have heard, it was a very good experience and that GM learned a lot more from the JV than Toyota did. But, Toyota got additional capacity in the United States to (guess what?) … grow! Now is the time for
If at first you succeed … try, try again
Training Within Industry (TWI) is a micro version of “creative destruction”, a term used by some economists to describe a free-market capitalistic economy. Creative destruction means that new businesses, services or products enter and create the new markets, while destroying existing ones
Start the lean journey by planning the trip
When I have occasion to speak with people about lean (which is only every chance I get), I am often asked - where should we start? While this sounds like a very simple question, it actually requires a lot of thought. However, the simple answer is that you must first decide where you want to go before
